Used Electric Forklift Georgia - By definition, an electric forklift is a forklift truck which derives its power from an electric motor rather than an internal combustion engine. The electricity source is derived from either a fuel cell or internal industrial batteries. Internal batteries often provide the electrical source. They are capable of being recharged by connecting the battery to a source that is electrically compatible. The rechargeable batteries are lithium-ion or lead-acid batteries. Producing electricity with a fuel cell is similar to using a battery source; however, the fuel cell needs refueling and will bot be recharged from connecting to anything electrical.
Electrical forklifts can do the same type of work as internal combustion engine forklifts. They both rely on two horizontal forks that are power supplied to transport and unload and load items for short distances. The only substantial difference between an electrical forklift and an internal combustion engine forklift is the source of power. Electrically powered forklifts are typically used in warehouses and other indoor facilities where an internal combustion engine would cause poor air quality for workers.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
The Class 1 Electric Motor Rider Trucks are one of the classifications. These models have cushion or pneumatic tires. Cushion tires are generally used on smooth indoor surfaces and pneumatic tires are mostly used for exterior applications.
2. Class 2: Electric Motor Narrow Aisle Trucks
The Class 2 Electric Motor Narrow Aisle Trucks are another classification. These units function within very narrow aisle locations with limited space. This design enables maximum storage space. Class 2 models feature a modified design to limit the amount of space the forklift takes up.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
Another classification is the Class 3 Electric Motor Hand or Hand-Rider Trucks. These machines are hand-controlled. The operator is positioned in front of the machine and relies on a steering tiller instead of riding on the forklift.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Electric and Internal Combustion Engine Tractors are another classification. This includes models that can be used for broad application. The electric versions can be used outdoors in dry applications or used indoors.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Electric forklifts are predominantly used indoors on flat, even surfaces. Battery-powered forklifts are better suited for interior jobs as they do not emit poisonous gases; making them ideal for food-processing and healthcare applications. Refrigerated jobs prefer to use fuel cell forklifts. They make no emissions and are capable of working in colder locations without a power reduction, unlike battery-operated models.
Lead-acid battery
Lead-acid batteries are the most commonly used type of rechargeable battery. The battery’s ability to produce high surge currents ensures a large power-to-weight ratio. These affordable models consistently make lead-acid models popular batteries for electrical forklifts. However, lead-acid batteries are susceptible to freezing in colder temperatures. They also require maintenance which, if ignored, can shorten the life of the battery.
Lithium-ion Battery
Another type of rechargeable battery used in electric forklift trucks is lithium-ion or li-ion batteries. The main issue with these batteries is they contain a flammable electrolyte and pose a safety hazard if damaged or charged improperly which may lead to fires or explosions. Lithium-ion batteries are also more expensive than lead-acid batteries, at least initially. However, they provide more efficiency than lead-acid batteries and require no maintenance. The Li-ion batteries can function with a broader temperature range compared to lead-acid batteries.
Fuel Cell
Forklifts with fuel-cell power showcase the benefits of both battery-operated forklift trucks and internal combustion models. Similar to battery-powered forklifts, there are no local emissions delivered from fuel cell models. One disadvantage is that fuel cell power efficiency is 40 to 50 percent which is about half the efficiency of lithium-ion batteries. However, fuel cell power has a higher energy density which can allow electrical forklifts to run longer. Fuel cell powered forklifts also have the advantage of performing better in lower temperatures as lithium-ion batteries. For this reason, fuel cell powered forklifts are often preferred for use in colder temperatures, such as refrigerated warehouses.
Different from batteries, fuel cells rely on refueling with a fuel source to create an electrical current. Fuel cells only require approximately 3 minutes to refuel instead of the much longer recharging time for rechargeable batteries. It is beneficial for businesses that rely on many forklifts that operate numerous shifts to use fuel cell models since they don’t have the same downtime for charging batteries.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklift trucks can often be a better option than internal combustion engine forklifts where a lift capacity does not exceed 12,000 pounds. There are many factors to consider in each specific application in order to determine whether an electric forklift is the best option. It is essential to discover the pros and cons of one forklift type to another prior to choosing a model.
Specific advantages of electric powered forklift models vs. internal combustion engine models are listed below.
1. Operating costs can be much lower for battery powered electrical forklifts because of the ongoing and often increasing cost of fuel.
2. The cost of electricity is more predictable and more stable compared to combustible fuel; making electric forklifts a better choice when taking budgets and operating expenses into account.
3. Electric forklift trucks rely on recharging stations which eliminates the requirement of fuel transportation and storage for both the equipment and the job site.
4. Electrical forklifts, both battery and fuel cell powered, produce no emissions or noise pollution. Both internal combustion engine forklifts and electric models have a back-up alarm that is noisy but necessary.
5. The automatic braking systems on electrical forklifts helps to reduce wear and operator fatigue.
6. Electrical forklifts have longer intervals between maintenance than do internal combustion engine forklifts. This is largely due to the fewer moving parts required in a battery or fuel cell powered forklift.
Disadvantages of Electric Forklifts
Internal combustion forklifts have become less popular than electric forklifts over recent years. There are numerous working conditions however that make electrical models less practical. Some of the disadvantages the electrical forklift has when compared to internal combustion engine forklifts are set out below.
1. Since electric forklifts have a lift capacity of approximately 12,000 lbs. many jobs still choose to use an internal combustion model where there are heavy lifting requirements, even when they are only occasionally needed.
2. Battery powered electrical forklifts must be recharged and therefore require sufficient recharging stations to be installed at facilities where none are already present. This could amount to a significantly increased initial expense to the buyer.
3. Batteries also require that attention be given to the timing and length of a charge. This is because the life of batteries can be reduced if charged too frequently or not enough.
4. Internal combustion engine forklifts are also less expensive compared to electric forklift models.
5. In some older facilities, the electrical system may need to be upgraded to accommodate an increased voltage requirement of battery powered forklifts.
6. Electric forklift trucks may need to use machinery to lift and lower the batteries into the unit during replacement due to their heavy nature.
Electric forklift trucks have a wide range of benefits. They may not be adequate in certain working environments due to their weather and weight restrictions so check your job list accordingly.
Electric Forklift PDF
